Gear Head Vertical Milling Machine
Milling Machine
Gear Head Vertical Milling Machine Manufacturer in India
Bhagwan Udyog offers industrial milling machine solutions designed for precision, reliability, and efficient machining. Our Gear Head Vertical Milling Machines are engineered for a wide range of metalworking and manufacturing applications, featuring a vertical spindle arrangement, geared drive mechanism, and rigid machine construction.
These machines are suitable for machining flat surfaces, slots, grooves, pockets, profiles, and other engineering components. The gear-driven spindle supports effective power transmission, while the vertical milling configuration provides convenient access to the workpiece for various cutting operations.
Designed for engineering workshops, tool rooms, automotive component manufacturers, and production facilities, Gear Head Vertical Milling Machines offer a versatile solution for everyday industrial machining requirements.
What Is a Gear Head Universal Milling Machine?
A Gear Head Vertical Milling Machine is a machine tool that uses a vertically oriented spindle powered through a gear-driven transmission system. The gear head transfers power from the motor to the spindle and provides selectable spindle speeds according to the machine design.
The vertical spindle arrangement is particularly suitable for face milling, end milling, slotting, drilling, and other machining operations. With suitable cutters and accessories, the machine can handle different workpiece shapes and machining requirements.
Key Features of Gear Head Vertical Milling Machine
- Gear-Driven Spindle System: Designed for effective power transmission and dependable machining performance.
- Rigid Machine Construction: Supports stability during cutting operations.
- Vertical Spindle Arrangement: Provides convenient access for a wide range of milling tasks.
- Multiple Spindle Speeds: Allows suitable speed selection according to material and tooling.
- Versatile Machining Capability: Supports various operations with compatible cutters and accessories.
- Robust Worktable: Designed to hold workpieces securely during machining.
- Industrial-Grade Design: Suitable for engineering workshops and manufacturing facilities.
- Operator-Friendly Controls: Helps simplify routine machine operation and setup.
- Flexible Tooling Options: Accommodates suitable milling cutters and machining accessories.
Technical Specification For Gear Head Vertical Milling Machine
| Model | BZ 1060 U | BZ 1140 U | BZ 1270 U | BZ 1140 V | BZ 1270 V |
| Table Length & Width | 1060 x 240 | 1140 x 255 | 1270 x 300 | 1140 x 255 | 1270 x 300 |
| No. of T-Slots/ Size | 3 x 16 | 3 x 16 | 3 x 16 | 3 x 16 | 3 x 16 |
| Swivel | + 45o | + 45o | + 45o | + 45o | + 45o |
| Travel X Y Z | 550x170x340 | 600x230x410 | 700x255x455 | 600x230x410 | 700x255x455 |
| SPINDLE SPEEDS | 9 | 9 | 9 | 9 | 9 |
| Range of Spindle Speeds | 58-768 | 58-768 | 63-727 | 58-768 | 63-727 |
| Spindle Taper | ISO – 40 | ISO – 40 | ISO – 40 | ISO – 40 | ISO – 40 |
| Arbor Diameter | 25.4 | 25.4 | 25.4 | – | – |
| Qull Movement | – | – | – | 80 | 100 |
| Feed Horizontal | 3 | 3 | 3 | 3 | 3 |
| ELECTRICALS | |||||
| Motor Spindle | 2 H.P. 1440 | 2 H.P. 1440 | 3 H.P. 1440 | 2 H.P. 1440 | 3 H.P. 1440 |
| Coolant Pump Motor | 0.1 H.P. | 0.1 H.P. | 0.1 H.P. | 0.1 H.P. | 0.1 H.P. |
| Shipping Dimensions | |||||
| LengthxWidthxHeight cms | 132x117x170 | 140x125x195 | 173x137x220 | 140×125210 | 173x137x270 |
| Net Weight | 1050 | 1350 | 2000 | 1400 | 2100 |
| Gross Weight Kgs. | 1300 | 1600 | 2500 | 1650 | 2600 |
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FAQ For Bhagwan Udyog
1. What is a Gear Head Vertical Milling Machine?
A Gear Head Vertical Milling Machine is a milling machine with a vertical spindle driven through a geared transmission system. It is used for machining flat surfaces, slots, pockets, profiles, and other engineering components.
2. What is the function of the gear head in a vertical milling machine?
The gear head transmits power from the motor to the spindle through gears. Depending on the design, it provides selectable spindle speeds and supports a range of machining operations.
3. What are the main advantages of a Gear Head Vertical Milling Machine?
Its main advantages include effective power transmission, versatile machining capability, selectable spindle speeds, rigid construction, and suitability for various industrial applications.
4. What materials can be machined using a Gear Head Vertical Milling Machine?
Depending on machine capacity, tooling, and cutting conditions, it can machine mild steel, carbon steel, alloy steel, cast iron, aluminium, and other engineering materials.
5. What operations can be performed on a Vertical Milling Machine?
Common operations include face milling, end milling, slotting, keyway cutting, pocket milling, profile milling, drilling, boring, and reaming with suitable tools.
6. What is the difference between a Gear Head Vertical Milling Machine and a Universal Milling Machine?
A vertical milling machine uses a vertically oriented spindle and is particularly suitable for vertical cutting operations. A universal milling machine generally provides a swivelling table arrangement for additional flexibility when performing angular and other specialised machining operations.
7. Is a Gear Head Vertical Milling Machine suitable for heavy-duty machining?
It can be used for demanding industrial machining when the machine's rated capacity, spindle power, tooling, and cutting parameters are appropriate for the job.
8. Which industries use Gear Head Vertical Milling Machines?
These machines are used in general engineering, automotive component manufacturing, tool rooms, metalworking, machine shops, production facilities, and maintenance workshops.
9. How do I select the right Gear Head Vertical Milling Machine?
Consider workpiece dimensions, material type, table size, spindle speed range, spindle power, machining travel, accuracy requirements, and production volume before selecting a machine.